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How-To: Removing the gauge cluster and installing custom gauge faces in a Mk1 Cabriolet

Custom gauge face installation in a Mk1 Cabriolet

First step, I had to figure out how to get this little piece removed.

Disconnected the battery, so I didn't electrocute myself.

Carefully removed all the dash vents.
(Look at all that dust! Yuck!)

Disconnected the heater and head unit, etc.

Removed the dash bezel out of the way.

Disconnected the headlight switches, etc.

Reached back and disconnected the speedometer cable.

Disconnected all wires, and CAREFULLY removed gauge cluster.

Blew into the cable and the back of the speedometer, cleaning out the dust and such, and pulled the wire out a bit, since I didn't think it was making contact.

Looked at my dissected dash, and thought, "OMG! WTF HAVE I DONE!?" (I didn't really say O-M-G or W-T-F...but you get the picture...)

Then I had a bright idea, and thought, "As long as I have this thing apart..."

I removed the 3475630 screws holding the gauge cluster together.

Carefully removed the face plate to inspect things...

I checked out all the LED lights, and realized there were no green bulbs,
but there was a thin piece of green plastic that made the lights and clock green. And as we all know, green lights in a pink car just won't do.

I found a pink file folder, and cut out the piece that covers the top panel of lights.

Then
the tricky part...removing and disassembling the LED clock. That part
was where I started thinking I was going to be looking on ebay or the VWVortex forums for a new gauge cluster.

Successfully dismantled it, and found the ugly green plastic, and began tracing a new one with my handy dandy exacto knife.

Perfect match!

Time to put the clock back together...

Then I thought...that little ORANGE strip on the gas gauge needs to be pink. So I taped around it to get straight lines...

Then I got my sparkliest pink nailpolish, and painted over the ORANGE.

Then I got an even BRIGHTER idea.

After working for about 5 hours in Paintshop, and wasting a whole package of photo paper, I got it all right.

Again, with my handy dandy exacto knife, I cut it out to match...

Time to put it all back together...

Everything fits together perfectly, and I have no extra screws or parts, meaning I most likely got it all together right!

Cleaned all the dust and crap out of everything, and put the dash back together, reconnected the battery.

Voila! Everything works!

So I took Kitty for a quick test drive to see if I'd fixed the speedometer,
and I now know just how fast I'm going!



Write up courtesy of Lucky McGee, of www.Mk1Dubs.com

Contributed By: Sparky on Saturday, May 24 [ Rate this tutorial ]

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